Monthly Archives: March 2019

Industrial Refrigeration Service

Industrial Refrigeration Service Welding

Rusting pipework components had been identified and sent to site. The ammonia had been removed from the industrial refrigeration service vessel using the zero-zero breaking in procedure. The welder got strait to it- grinding out the components ready for the welding. After the welding was completed, the vessel was leak tested and pressure tested before the industrial refrigeration plant went back into service

Ammonia Handling and Transfer Pump used for Industrial refrigeration Service

During the industrial refrigeration service recovery of 6 tonnes of anhydrous ammonia, the ammonia refrigerant transfer pump failed. There was a tight schedule as delays would mean less time for the upgrade during factory shutdown. Our engineer quickly took the side covers off the ammonia refrigerant handling pump and found that the coupling had come loose. Luckily, he found it to be not damaged more than scratches so he bolted it together again and tested it: back in production

Industrial Refrigeration Shell and Tube Service

One of my engineers had been on a job recently and had to tell the customer he had big problems. The condenser had failed on his industrial refrigeration plant and there was now going to be significant service costs for the repair. Ammonia had been leaking into the water system causing the ammonia warning alarm being triggered with plant shut down

Burst Tubes

Our shell and tube technician identified the tubes and he plugged the burst ones on either end. Dehydration was easy as the ammonia refrigerant had been leaking out with not much water getting in. Also, the water system was drained prior to removing the refrigerant

Run Testing

On completion of the works he signed off the paperwork and monitored the industrial refrigeration service readings to look for any abnormalities. All readings were okay- another happy customer!

Are you a factory manager or facility manager? Have you got service issues with your industrial refrigeration plant? Bills too high? For service: Maximus Chillers can help Click Here


Chiller Repair

Chiller Repair Refurbishment

When you think about the main repair cost of a large screw or centrifugal chiller- it is mostly in the fixed plant. That is to say, the two main heat exchangers and the compressor. Therefore, chiller refurbishment is the most environmentally option as the carbon footprint of building new chilling plant is very high. With chiller refurbishment, this kind of plant lasts for 30 years. One of our competitors has been carrying out chiller refurbishment to a chilling plant that dates back to the 1970s and is still in service

Refurbishment of the Chiller Evaporator

Chiller refurbishment of broken tubes can be performed by plugging the tubes on either end. Larger scale chiller refurbishment of the tubes can be carried out by cutting a door in the shell to access the tubes. This is a major overhaul at a fraction of the cost of replacing the water chiller

Chiller Compressor Refurbishment

The chiller compressor can be refurbished with a full stripdown. It is made from heavy castings so will last a very long time. We provide a 12 month warranty on all our chiller compressor refurbishments. Read More about centrifugal compressor remanufacturing on our web page

Chiller refurbishment of the Controls

Chiller refurbishment by fitting state of the art controls will surpass the controls fitted by the builders of the chiller. The controls that come with the chiller are made 'in house' so they often are prone to spurious trip outs which can loose you production. A control panel, designed specifically for that chiller comes ready built. All you have to do, is wire in the various sensors and transducers. The run signal, compressor soft start, remote loading and monitoring can be easily integrated

Chiller repairs at Maximus Chillers | Centrifugal, air cooled and water cooled chillers | National and Global | Click Here


Chiller Maintenance

Air Cooled Chiller Maintenance Bodger Watch

Most of our Industry is very good, but this is bodger watch!

We maintain the air cooled chillers in an office building. The customer told me there had been this guy who used to come who spent most of his time in the canteen- reading manuals on his lap top! Not even the manuals for that site either! You couldn't make it up could you? They said he used to fix everyone's bathrooms in the evening to make up his pay! This is bodger watch!

Glycol Chiller Maintenance

Our junior engineer rang me from a job the other week. Struggling to carry out glycol chiller maintenance. Get your refractometer out I said before you ring. We are teaching how to think for himself instead of just ringing everybody up. He came back with the result- too much glycol. The customer uses propylene even though the site is heavy industrial. This is because the price is narrowing between propylene and ethylene and propylene is not toxic

Customer Maintenance of Glycol in the Chiller

Maintenance of the chiller by the customer adding glycol is the usual course. It means their onsite chiller maintenance engineer can keep on top of things on site. This onsite chiller maintenance engineer was a little too keen though: he had been putting too much in

Glycol Removal to Maintain the Chiller

The glycol chiller maintenance was performed by telling my engineer to get half of it out into the empty drums that were still on site. The glycol can be used again in the future maintenance of the chilling plant. He then topped up the water system with water

For the efficient running of your chilling plant- choose Maximus Chillers to service & maintain Click Here for more info

Clear Site

Last but not least all off our engineers give the machine a wipe down and the chiller location a sweep. Good house husbandry is a part of expert chiller maintenance


Chiller Service

Chiller Service Bodger Watch

The chiller service industry is a good industry, but this is the bodger watch series!

A new chiller service customer of ours was telling me about this little guy that used to come: running around like the apprentice- ringing everybody up! Then when help came, it came in the form of this huge big fat man who proceeded to get stuck in the chiller! You couldn't make it up! This is bodger watch! The customer needed some professional chilling plant service from Maximus Chillers

Repeated Leaks on Chilling Plant- needs Chiller Service

Our engineer found the head pressure control to bring the fans thumping on and off forwards and backwards. During a water chiller service visit the fans were found to be rattling the frame and juddering the chiller into leaks

Learning How to Think in Chiller Service

Instead of just swapping like for like parts. Our engineers have the chiller service capability to think outside the box and make changes to chiller design. Our ex-services engineers attend the Maximus School of Chillers at Head Office in Droylsden, Manchester. Read More on the About Us page

Chiller Fan Speed Controller Service

Maximus Chillers fitted off the shelf, Carel fan speed controllers from our stores, on a chilling plant service visit. We fitted one for each refrigeration system. These fan speed controllers are stand alone- they do not need to be integrated into existing chiller service controls. When the pressure builds up- the fan speed controller speeds the fans up from the minimum (cut in) to the maximum (same volts as the incoming supply)

Seamless Chiller Service

Now the fan speed controllers are fitted- there are no more leaks. Any chiller can be made to settle down into seamless operation. This is done through chiller service and chiller upgrade

Are you a factory manager or facilities manager? Tired of expensive service for your chillers? Look no further than Maximus Chillers Click Here


Industrial Refrigeration Maintenance

Industrial Refrigeration Maintenance of Float Valve

On a recent visit to a site in the South East, we maintained the industrial refrigeration float valve. It was an easy job as the electronic part can be easily removed and replaced without breaking into the system. It works by detecting a level in the float chamber and operating the expansion valve solenoid coil

Maintenance of High Industrial Refrigeration Head Pressure

The call out had been to investigate a high head pressure issue. Our engineer arrived on site about 9 o clock and started to investigate the industrial refrigeration maintenance fault- a cup of coffee in hand. The machine started to load up and at around 70% it backed off with high lift warnings on the display. There was a low temperature drop on the liquid line between the float valve and the expansion valve- float valve failure. The float valve is stand alone as it will let anhydrous ammonia liquid through when it builds up- that is if it works of course

Maintenance of Industrial Refrigeration Electronic Parts

The electronic parts of the industrial refrigeration plant were maintained easily with a straight swap

Slide Valve Sensor Maintenance for Industrial Refrigeration

A common kind of slide valve sensor maintained on an industrial refrigeration system works by converting the length of the slide arm into 4-20mA. 4 being closed and 20 being open. To get it to work you have to set the minimum position on the slide arm with a lock nut- then set that to 0 in the program

Failed Slide Arm Electronics | Industrial Refrigeration Maintenance

A common industrial refrigeration maintenance fault is when the slide arm electronics fail, giving a stuck reading on the display. The chiller controls notice the abnormality and shut down the plant

Calibration

If the slide arm is okay, calibration can sort out the problem. In the program. the minimum and maximum positions can be set to ensure the smooth running of the industrial refrigeration plant and maintenance can be kept to a minimum

Are you concerned with high maintenance costs and a tight budget? Maximus Chillers can relieve the stress- Click Here


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